Technology to recycle all type of plastics without needing water

Traditionally, plastic recycling processes involve using a lot of water. In order to avoid this waste, Ak Inovex from Mexico created a fresh green technology it doesn't require liquids, and has the capacity to process materials such as styrofoam, polystyrene and ABS utilizing the same type of customizable machinery.

The technology produced by Marco Adame, founder of Ak Inovex, can process more than 90 percent of any type of plastic, avoids water waste and reduces production costs by half without reducing the grade of the pellets by avoiding stages with severe changes in temperature.

Marco Adame said than the original process of obtaining recycled beads involves cleaning and then grinding plastic containers. Nevertheless, this type of plastic has the distinction to be hygroscopic, so that it has to be dehydrated so that it can be crystallized; this involves applying heat at 180º C and cooling the material with water then.

However, the introduction of AK Inovex performs all of this process without drinking water, so it goes to the forming of recycled beads straight. As a complete result the power usage is certainly reduced by half, and also the physical space required to perform the operation is less as the operational system is smaller. Similarly the production of pellets can be of better quality, a situation which makes the recycling process more profitable.

"Ak Inovex includes a pending patent enrollment of the three technologies that integrate the advancement, which are responsible for cooling the plastic through connection with particular wall space and form the plastic beads," the creator from the company explained.

The twin screw extrusion manufacturer benefit of this technology is its capability to process any kind of plastic, such as styrofoam, polystyrene, PET and ABS; the difference lies in the mechanism, because there is a particular piece for every type of materials. The production capacity of plastic beads is definitely of two tons and the group is currently working on increasing it to ten.


For next 12 months, the company really wants to transformation its business strategy and add more an ecological washing machine for plastics that runs on the special biodetergent, which will decrease the cost of operation more also.

Marco Adame commented that throughout their participation within the Cleantech Challenge Mexico, a competition to promote the introduction of green companies, he had connection with the ALINSA group, that is engaged in the manufacture of environmentally friendly cleaning products using biodegradable chemical substances.

Following the competition, both companies began talking and joined efforts with the purpose of integrating the ecological washing machine system using degradable plastic substances in under 28 days without affecting the environment, replacing lye hence, which is the existing substance useful for washing the materials.

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